Case Study
Honeywell’s expansion within the automotive parts industry called for an optimized distribution center to keep pace with rising demand. Handling an extensive range of parts required solutions to maximize space utilization, streamline picking, and increase productivity for small-parts order fulfillment.
Honeywell, a global technology leader, serves the automotive parts industry with high-quality components and solutions. Honeywell’s 200,000-squarefoot distribution center needed a scalable material handling system that would efficiently support its growing product line and improve order accuracy.
As Honeywell expanded its automotive parts line, its distribution center faced challenges managing diverse product types and sizes. Limited space utilization and inefficient picking processes slowed down productivity, creating bottlenecks in order fulfillment. Honeywell needed a solution to increase picking speed and space efficiency. They engaged LD Systems to design and implement a system tailored to meet high productivity and accuracy standards.
LD Systems delivered an integrated solution that redefined Honeywell’s layout with advanced picking zones, optimized storage, and efficient conveyor pathways. This overhaul resulted in 60% faster picking for small parts and a 50% improvement in space utilization, with 7,200 pick facings structured to maximize accessibility
To pinpoint inefficiencies, LD Systems conducted an in-depth operations review. This assessment helped tailor the design to Honeywell’s distribution needs, focusing on small-part handling and optimal use of available space.
Utilizing AutoCAD, LD Systems crafted a layout that maximized space and streamlined workflows. The design incorporated narrow aisles, strategically positioned storage, and accessible pick zones, enhancing space utilization and minimizing time spent locating items.
High-quality equipment selected for Honeywell’s specific needs was installed and configured under LD Systems’ supervision. This included VNA pallet racks, pick racks for small parts, and automated conveyors for smooth item movement, all aimed at enhancing
efficiency and accuracy.
LD Systems managed each phase of the installation, from design to execution, ensuring Honeywell’s operations experienced minimal disruption. Effective project oversight helped maintain schedules and budgets, enabling a swift transition to the new system.
LD Systems designed an integrated system for Honeywell’s 200,000-squarefoot distribution center, including dedicated picking, packing, and sorting areas. The layout was customized to enhance flow and ensure efficient handling of high SKU volumes, reducing handling time and maximizing accessibility. To increase picking speed and space utilization, LD Systems implemented advanced VNA pallet racks and shelving for small parts, creating 7,200 pick facings. This solution transformed Honeywell’s operational capacity, enhancing order fulfillment accuracy and speed.
LD Systems introduced a variety of advanced storage systems, including:
VNA Pallet Rack: Configured for high density storage, maximizing bulk inventory capacity.
Small Parts Storage Shelving: Designed for easy access to small, frequently moved items.
Carton Flow Pick Rack: Gravity-driven racks that expedite carton movement, boosting picking speed.
A robust conveyor system supports Honeywell’s efficient material handling:
Transport Conveyors: Facilitate streamlined movement between picking, packing, and shipping zones.
Accumulation Points: Optimize order flow by temporarily holding items for smooth processing.
Small Parts Sorter: Directs small items to their respective areas, reducing handling time.
Packing Stations: Strategically placed for seamless packing and shipping preparation.
With LD Systems’ tailored solution, Honeywell’s distribution center now operates with outstanding efficiency, meeting rising demand for automotive parts. The advanced system supports high-volume throughput while optimizing space and boosting productivity.
